Details

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1245 Spring Machine 弹簧机

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The precision wire turning structure enables the steel wire to use a pair or several pairs of precision rollers to press the steel wire and rotate it, pushing the steel wire forward, and relying on the limiting and guiding effects of the upper and lower ring diameter rods to shape the steel wire. The steel wire continuously moves forward in the respective grooves of the upper and lower coil diameter rods. By controlling the position of the upper and lower coil diameter rods, the size of the spring coil diameter can be controlled. The pitch rod is a vertical movement of the paper surface, which is used to form a thread angle for the wound steel wire.
By controlling and adjusting the position of the pitch rod, the size of the barrel pitch can be controlled. After the winding is completed, use a cutting knife to cut the steel wire。
The core shaft serves as a support for the cutting tool when cutting steel wires. The working principle of the CNC winding machine is as below:
- The spring machine can wind various cylindrical pressure awnings with variable coil diameters
- Pitches through a combination of wire feeding rollers
- Upper and lower coil diameter rods, pitch rods, and cutting tools
For mechanical coiling machines, due to having only one power mechanism, each acting rod is fully interconnected through working mechanisms such as gears, cams, and clutches. Its structure is relatively complex and adjustment is time-consuming. Whenever changing a type of cartridge, it is often necessary to modify the cam shape, which requires a high level of technical proficiency from the operator. Especially, the adjustment range of the feed length depends on the size of a sector gear, which limits the free extension of the cartridge. When the unit type gear returns, it is also necessary to release the wire feeding roller through the clutch, which not only increases noise but also reduces the wire feeding accuracy during the winding process.
 

ZS-1245弹簧机详细参数配置 Detailed parameter configuration of spring machine
型号 Model	ZS-1245	设备别名 Device aliases	数控弹簧机/ 线材成型机 CNC spring machine/wire forming machine
设备轴数 Number of device axes	12 轴Axes	预估效率 Estimated efficiency	12 轴
控制系统 Control system	台湾亿图Taiwan Yitu	常规线径 Conventional wire diameter	2.5-4mm
控制屏幕 Control screen	按键Button	送线长度 Wire length	无限长
送线速度 Wire delivery speed	约80 米/min	输入电压 Input voltage	380V 50Hz
机器重量 Machine weight	4000KG (按实际为准)	机器尺寸 Machine dimensions	2300*1700*2100( 长宽高)
结构组件 Structural components
配件名称 Accessory Name	规格/ 材质 Specification/Material	品牌/ 型号Brand/Model	备注Remarks
送线伺服电机 Wire feeding servo motor	5.5kW	三洋SANYO	/
转芯伺服电机 Rotating core servo motor	1.0kW	三洋SANYO	/
转线同服电机 Transferring to the same server motor	2.7kW	三洋SANYO	/
成形伺服电机 Forming servo motor	1.5kW*8	三洋SANYO	/
卷曲伺服电机 Curling servo motor	1.0kW	三洋SANYO	/

 

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